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Defect
: Bridging
Process/machine
infomation :
Board
type -
Double sided
Solderability
protection - OSP
Flux
carrier - Water
Preheat
type - Forced
Convection
Process
solutions
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Conveyor speed too slow.
a. Time over preheat too long
causing flux to be burned off.
b. Dwell time too long
causing flux to be destroyed before exiting the wave.
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Topside board temp too low.
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Flux not active enough or
solids percentage too low.
-
Solder temperature too low.
-
Use debridging knife to
remove bridges.
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Not enough flux.
Board
and design solutions
-
Lead length too long.
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Lead length to pad size ratio incorrect.
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Component layout, orientation.
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Using solder thieves on
inline connections will prevent bridging.
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Pad design/size.
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